An Analysis of the Influence of Protective Films on the Inner Surfaces of CCPP Headers and Steam Pipelines on Their Thermal Stress State

Abstract

At present, the main attention of researchers is paid to the deterioration of heat transfer when heating the outer surface of the pipe with the liquid or steam, flowing inside it, in the presence of films or deposits on its inner surface. However, when pipe is heating by heat carrier medium, flowing inside it, film on the inner pipe surface serve a dual protective function, protecting the pipe from corrosion and reducing its thermal stress. The article represents the results of the computational analysis of protective films influence on the thermal stressed state of headers and steam pipelines of combined-cycle power plants (CCPP) heat-recovery steam generators at different transient operating conditions particularly at startups from different initial temperature states and thermal shock. It is shown that protective films have a significant influence on the stresses magnitude and damage accumulation mainly for great temperature disturbances (for thermal shock). Calculations were carried out at various thicknesses of films and assuming that their thermal conductivity less than thermal conductivity of the steam pipelines metal.