Alternative Diesel Grade Fuel Transformed from Polypropylene (PP) Municipal Waste Plastic Using Thermal Cracking with Fractional Column Distillation

Abstract

Day by day worldwide use of plastics is increasing because of their light weight and durable characteristics. Waste plastics are major environmental problems all over the world. Waste plastics are not bio-degradable, it remains in the landfill for a long period of time causing vegetation and aquatic ecosystem dilemmas. Abandoned waste plastic thrown into the ocean causes friction of ocean waves and then broken down by sunlight into small pieces and takes the shape of plastic like soup. Aquatic organism mistakes the plastic soup as their food and can’t digest, either they die or through food chain it affects human health. To avoid severe environmental degradation problems of waste plastics some countries and big cities banned or restricted the use of plastic products. The worldwide generation of waste plastics is approximately 280 million tons/year. All most all of these waste plastics are dumped either in land or ocean. City municipalities spend huge amount of money each year just to dispose of these waste plastics into landfill because most waste plastics are not recycled. When the waste plastics are subjected to incineration, they release harmful toxic gas into the environment causing severe pollution. These waste plastics gradually enhance the hazardous environmental problems. Generally plastics are made from crude oil, however crude oil is a very limited natural resource and non-renewable. Every year millions of barrels of crude oil are to produce the waste plastics and when plastics are discarded after use the energy source is lost. A new developed technology plan minimizes the environment pollution problems simultaneously boost up energy sector by renovating the waste plastics into high energy content fuel. The produced fuel is obtained using a unique thermal degradation of waste plastics and converting them into hydrocarbon fuel like materials. Preliminary tests proved that this fuel burns cleaner and the production cost is very low. Unique production setup demonstrated to produce 93% fuel from waste plastic in the pilot scale. The Fuel produced has been tested and proven to work on majority types of internal combustion engines. This technology utilized can avoid waste plastic pollution problem worldwide by the implementation of newly developed technology. Through the utilization of the technology the use of reliable plastics won’t need to be banned and serve as a very reliable alternate source of energy. The technology will also help reduce a significant amount of import oil from foreign countries and help provide a steady economy.