Response Surface Methodology as an Approach for Optimization of Vinegar Fermentation Conditions Using Three Different Thermotolerant Acetic Acid Bacteria — Oak Academic Publishing
Research ArticleOpen AccessGoogle Scholar indexed
Response Surface Methodology as an Approach for Optimization of Vinegar Fermentation Conditions Using Three Different Thermotolerant Acetic Acid Bacteria
Laboratoire de Microbiologie Appliquée et de Génie Industriel (MAGI), Ecole Supérieure Polytechnique (ESP), Université Cheikh-Anta-Diop, Dakar, Senegal
,
Laboratoire de Microbiologie Appliquée et de Génie Industriel (MAGI), Ecole Supérieure Polytechnique (ESP), Université Cheikh-Anta-Diop, Dakar, Senegal
,
Laboratoire de Microbiologie Appliquée et de Génie Industriel (MAGI), Ecole Supérieure Polytechnique (ESP), Université Cheikh-Anta-Diop, Dakar, Senegal
,
Department of Molecular Biology, Institute for Health Research, Epidemiological Surveillance and Training (IRESSEF), Dakar, Senegal
1 Laboratoire de Microbiologie Appliquée et de Génie Industriel (MAGI), Ecole Supérieure Polytechnique (ESP), Université Cheikh-Anta-Diop, Dakar, Senegal
2 Laboratoire de Microbiologie Appliquée et de Génie Industriel (MAGI), Ecole Supérieure Polytechnique (ESP), Université Cheikh-Anta-Diop, Dakar, Senegal
3 Laboratoire de Microbiologie Appliquée et de Génie Industriel (MAGI), Ecole Supérieure Polytechnique (ESP), Université Cheikh-Anta-Diop, Dakar, Senegal
4 Department of Molecular Biology, Institute for Health Research, Epidemiological Surveillance and Training (IRESSEF), Dakar, Senegal
This study aimed to investigate optimal fermentation conditions of biological acetic acid fermentation for vinegar production. Optimization was performed on 3 acetic acid bacteria strains namely VMA1, VMA7 and VMAO using Response Surface Methodology (RSM). A Box-Behnken-Design (BBD) was achieved with three different independent process parameters involving: fermentation temperature, original alcohol concentration and original acetic acid concentration and one dependent variable (acetic acid yield). The results showed that the mathematical models describe correctly the relationship between responses and factors ( F values of the models (p < 0.05), R 2 (coefficient of correlation) respectively 0.96, 0.94, 0.98, and adjusted R 2 0.95, 0.92, 0.98). The maximum acidity was obtained respectively at fermentation temperatures, original alcohol concentrations and original acetic acid concentrations ranging from [37.5 °C - 45 °C ], [16 % - 20% (v/v)], [1.5 % - 2% (w/v)] for VMA1, [40 °C - 45 °C ], [14.5 % - 20% (v/v)], [1.7 % - 2% (w/v)] for VMA7 and [42 °C - 45 °C ], [17 % - 20% (v/v)], [1.5 % - 2% (w/v)] for VMAO. The use of these acetic strains in the production of vinegar may seriously lead to a decrease or even an ablation of the costs related to the cooling of bioreactors especially in warm and hot countries, in the context of global warming.
IMARC (2023) Vinegar Market Size, Global Industry Overview, Key Players, Trends, Analysis, Latest Insights and Business Opportunities 2027. Digital Journal. https://www.digitaljournal.com/pr/vinegar-market-size-global-industry-overview-key-players-trends-analysis-latest-insights-and-business-opportunities-by-2027
Perumpuli, P.A.B.N. and Dilrukshi, D.M.N. (2022) Vinegar: A Functional Ingredient for Human Health. International Food Research Journal, 29, 959-974. https://doi.org/10.47836/ifrj.29.5.01
Pazuch, C.M., Kalschne, D.L., Siepmann, F.B., Marx, I.M.G., Oliveira de, T.C.G., Spinosa, W.A., et al. (2019) Optimization and Characterization of Vinegar Produced from Rice Bran. Food Science and Technology, 40, 608-613. https://doi.org/10.1590/fst.13919
Vavriník, A., Stusková, K., Baron, M. and Sochor, J. (2022) The Production of Wine Vinegar Using Different Types of Acetic Acid Bacteria. Potravinarstvo Slovak Journal of Food Sciences, 16, 556-567. https://doi.org/10.5219/1723
Saha, D. and Das, P.K. (2023) Bioconversion of Agricultural and Food Wastes to Vinegar. In: Sharma, D.H. and Rao, D.P.S., Eds., Updates on Fermentation, IntechOpen, Rijeka. https://doi.org/10.5772/intechopen.109546
Román-Camacho, J.J., Santos-Duenas, I.M., García-García, I., Moreno-García, J., García-Martínez, T. and Mauricio, J.C. (2020) Metaproteomics of Microbiota Involved in Submerged Culture Production of Alcohol Wine Vinegar: A First Approach. International Journal of Food Microbiology, 333, Article ID: 108797. https://doi.org/10.1016/j.ijfoodmicro.2020.108797
Es-sbata, I., Lakhlifi, T., Yatim, M., El-Abid, H., Belhaj, A., Hafidi, M. and Zouhair, R. (2021) Screening and Molecular Characterization of New Thermo- and Ethanol-Tolerant Acetobacter malorum Strains Isolated from Two Biomes Moroccan Cactus Fruits. Biotechnology and Applied Biochemistry, 68, 476-485. https://doi.org/10.1002/bab.1941
El-Askri, T., Yatim, M., Sehli, Y., Rahou, A., Belhaj, A., Castro, R., et al. (2022) Screening and Characterization of New Acetobacter fabarum and Acetobacter pasteurianus Strains with High Ethanol-Thermo Tolerance and the Optimization of Acetic Acid Production. Microorganisms, 10, Article No. 1741. https://doi.org/10.3390/microorganisms10091741
Matsushita, K.., Azuma, Y.., Kosaka, T.., Yakushi, T.., Hoshida, H.., Akada, R. and Yamada, M. (2016) Genomic Analyses of Thermotolerant Microorganisms Used for High-Temperature Fermentations. Bioscience, Biotechnology, and Biochemistry, 80, 655-668. https://doi.org/10.1080/09168451.2015.1104235
Yuan, Y., Feng, F., Chen, L., Yao, Q. and Chen, K. (2013) Directional Isolation of Ethanol-Tolerant Acetic Acid Bacteria from Industrial Fermented Vinegar. European Food Research and Technology, 236, 573-578. https://doi.org/10.1007/s00217-012-1885-6
Yikmis, S. (2019) Optimization of Uruset Apple Vinegar Production Using Response Surface Methodology for the Enhanced Extraction of Bioactive Substances. Foods, 8, Article No. 107. https://doi.org/10.3390/foods8030107
Chakraborty, K., Saha, S., Raychaudhuri, U. and Chakraborty, R. (2017) Vinegar Production From Vegetable Waste: Optimization of Physical Condition and Kinetic Modeling of Fermentation Process. Indian Journal of Chemical Technology, 24, 508-516.
Kahlouche, F.Z., Zerrouki, S., Bouhelassa, M. and Rihani, R. (2022) Experimental Optimization of Enzymatic and Thermochemical Pretreatments of Bread Waste by Central Composite Design Study for Bioethanol Production. Water Science and Technology, 85, 3436-3450. https://doi.org/10.2166/wst.2022.190
Cire Kourouma, M., Mbengue, M., Sarr, K. and Toure Kane, C. (2021) Isolement, identification et caracterisation de souches de bacteries acetiques a partir dun alcool de mangue fermente. International Journal of Advanced Research, 9, 271-281. https://doi.org/10.21474/IJAR01/12580
Kourouma, M.C., Mbengue, M., Sarr, N.C.D., Sarr, K. and Kane, C.T. (2022) Thermoresistant, Ethanol-Resistant and Acid-Resistant Properties of Acetic Acid Bacteria Isolated from Fermented Mango Alcohol. Advances in Microbiology, 12, 177-191. https://doi.org/10.4236/aim.2022.124014
Ghosh, S., Chakraborty, R., Chatterjee, A. and Raychaudhuri, U. (2014) Optimization of Media Components for the Production of Palm Vinegar Using Response Surface Methodology. Journal of the Institute of Brewing, 120, 550-558. https://doi.org/10.1002/jib.153
What Are Response Surface Designs, Central Composite Designs, and Box-Behnken Designs? https://support.minitab.com/en-us/minitab/20/help-and-how-to/statistical-modeling/doe/supporting-topics/response-surface-designs/response-surface-central-composite-and-box-behnken-designs/
Taheri, M. (2022) Techno-Economical Aspects of Electrocoagulation Optimization in Three Acid Azo Dyes’ Removal Comparison. Cleaner Chemical Engineering, 2, Article ID: 100007. https://doi.org/10.1016/j.clce.2022.100007
Patil, P.S., Deshannavar, U.B., Ramasamy, M. and Emani, S. (2021) Production, Optimization, and Characterization of Sugarcane (Saccharum officinarum)-Papaya (Carica papaya) Wine Using Saccharomyces cerevisiae. Environmental Technology & Innovation, 21, Article ID: 101290. https://doi.org/10.1016/j.eti.2020.101290
Bekele Bayu, A., Abdissa Akuma, D. and Beyecha Hundie, K. (2022) An Integrated Approach to Optimization of Fermentation Conditions for Bioethanol Production From Local Leftover Injera Waste Using Central Composite Design. Environmental Health Engineering and Management Journal, 9, 281-293. https://doi.org/10.34172/EHEM.2022.29
Feng, J., Zhang, J., Zhang, J., He, Y., Zhang, R., Chen, C., et al. (2017) Enhanced Methane Production of Vinegar Residue by Response Surface Methodology (RSM). AMB Express, 7, Article No. 89. https://doi.org/10.1186/s13568-017-0392-3
Hasan, M.M., Rasul, M.G., Jahirul, M.I. and Khan, M.M.K. (2023) Fast Pyrolysis of Macadamia Nutshell in an Auger Reactor: Process Optimization Using Response Surface Methodology (RSM) and Oil Characterization. Fuel, 333, Article ID: 126490. https://doi.org/10.1016/j.fuel.2022.126490
Ozkan, A., Zannou, O., Pashazadeh, H. and Koca, I. (2023) Application of Biosolvents for the Extraction of Anthocyanins from Gülfatma Flowers (Alcea apterocarpa (Fenzl) Boiss): Optimization and Stability Approaches. Biomass Conversion and Biorefinery. https://doi.org/10.1007/s13399-022-03730-4
Yang, S., Piao, Y., Li, X., Mu, D., Ji, S., Wu, R., et al. (2023) A New Decontamination Method for Bacillus subtilisin Pasteurized Milk: Thermosonication Treatment. Food Research International, 163, Article ID: 112291. https://doi.org/10.1016/j.foodres.2022.112291
Yikmis, S., Erdal, B., Bozgeyik, E., Levent, O. and Yinanc, A. (2022) Evaluation of Purple Onion Waste from the Perspective of Sustainability in Gastronomy: Ultrasound-Treated Vinegar. International Journal of Gastronomy and Food Science, 29, Article ID: 100574. https://doi.org/10.1016/j.ijgfs.2022.100574
Yikmis, S., Altiner, D.D., Ozer, H., Levent, O., Celik, G. and Col, B.G. (2022) Modeling and Optimization of Bioactive Compounds from Jujube (Ziziphus jujuba mill.) Vinegar Using Response Surface Methodology and Artificial Neural Network: Comparison of Ultrasound Processing and Thermal Pasteurization. Journal of Food Processing and Preservation, 46, e17102. https://doi.org/10.1111/jfpp.17102
Lohan, V., Pawar, K., Kumari, A. and Gehlot, R. (2022) Optimization of Fermentation Factors for Vinegar Preparation from Sugarcane Jaggery Using Response Surface Methodology. Asian Journal of Dairy and Food Research. https://doi.org/10.18805/ajdfr.DR-1730
Wang, F., Song, Y., Vidyarthi, S.K. and Zhang, R. (2022) Physicochemical Properties, and Volatile Compounds of Blackened Jujube Vinegar as Prepared by Optimized Fermentation Process. International Journal of Food Properties, 25, 288-304. https://doi.org/10.1080/10942912.2022.2032735
Ndiaye, B., Sakho, M., Ayessou, N.C., Cisse, O.I.K., Cisse, M. and Diop, C.M. (2019) Optimization of a Tiger Nut-Based Yoghurt Formulation by Response Surface Methodology. Food and Nutrition Sciences, 10, 1400-1418. https://doi.org/10.4236/fns.2019.1012100
Oramahi, H.A., Rusmiyanto, E. and Kustiati (2021) Optimization of Wood Vinegar from Pyrolysis of Jelutung Wood (Dyera lowii Hook) by Using Response Surface Methodology. Journal of Physics: Conference Series, 1940, Article ID: 012062. https://doi.org/10.1088/1742-6596/1940/1/012062
Chen, C. and Chen, F. (2009) Study on the Conditions to Brew Rice Vinegar with High Content of γ-Amino Butyric Acid by Response Surface Methodology. Food and Bioproducts Processing, 87, 334-340. https://doi.org/10.1016/j.fbp.2009.03.003
Rajha, H.N., Darra, N.E., Hobaika, Z., Boussetta, N., Vorobiev, E., Maroun, R.G., et al. (2014) Extraction of Total Phenolic Compounds, Flavonoids, Anthocyanins and Tannins from Grape Byproducts by Response Surface Methodology. Influence of Solid-Liquid Ratio, Particle Size, Time, Temperature and Solvent Mixtures on the Optimization Process. Food and Nutrition Sciences, 5, 397-409. https://doi.org/10.4236/fns.2014.54048
Singh, S., Sharma, S., Sarma, S.J. and Brar, S.K. (2023) Roles of Process Parameters on the Ricinoleic Acid Production from Castor Oil by Aspergillus flavus BU22S. Fermentation, 9, Article No. 318. https://doi.org/10.3390/fermentation9040318
Li, M., Tang, H., Li, Z., Song, Y., Chen, L., Ran, C., et al. (2023) Optimization of the Production and Characterization of an Antifungal Protein by Bacillus velezensis Strain NT35 and Its Antifungal Activity against Ilyonectria robusta Causing Ginseng Rusty Root Rot. Fermentation, 9, Article No. 358. https://doi.org/10.3390/fermentation9040358
Halladj, F., Boukhiar, A., Amellal, H. and Benamara, S. (2016) Optimization of Traditional Date Vinegar Preparation Using Full Factorial Design. Journal of the American Society of Brewing Chemists, 74, 137-144. https://doi.org/10.1094/ASBCJ-2016-2188-01
Chicco, D., Warrens, M.J. and Jurman, G. (2021) The Coefficient of Determination R-Squared Is More Informative than SMAPE, MAE, MAPE, MSE and RMSE in Regression Analysis Evaluation. PeerJ Computer Science, 7, e623. https://doi.org/10.7717/peerj-cs.623
Germec, M. and Turhan, I. (2021) Predicting the Experimental Data of the Substrate Specificity of Aspergillus niger Inulinase Using Mathematical Models, Estimating Kinetic Constants in the Michaelis-Menten Equation, and Sensitivity Analysis. Biomass Conversion and Biorefinery. https://doi.org/10.1007/s13399-021-01830-1
Saha, P. and Banerjee, S. (2013) Optimization of Process Parameters for Vinegar Production Using Banana Fermentation. International Journal of Research in Engineering and Technology, 2, 501-514. https://doi.org/10.15623/ijret.2013.0209076
Tazulazhar, N., Loh, S.H., Ariffin, M. and Khalik, W. (2021) Optimization of Effervescent Tablet-Assisted Dispersive Liquid-Liquid Microextraction with Central Composite Design for Preconcentration of Stimulant Drug. Sains Malaysiana, 50, 109-121. https://doi.org/10.17576/jsm-2021-5001-12
Mohd Sharif, N.S.A., Thor, E.S., Zainol, N. and Jamaluddin, M.F. (2017) Optimization of Ferulic Acid Production from Banana Stem Waste Using Central Composite Design. Environmental Progress & Sustainable Energy, 36, 1217-1223. https://doi.org/10.1002/ep.12560
El-Naggar, N.E.-A., Mohammed, A.B.A. and El-Malkey, S.E. (2023) Bacterial Nanocellulose Production Using Cantaloupe Juice, Statistical Optimization and Characterization. Scientific Reports, 13, Article No. 51. https://doi.org/10.1038/s41598-022-26642-9
Jannah, S.N., Handayani, D., Purwantisari, S., Yulianto, M.E., Amalia, R. and Hartati, I. (2020) Application of Response Surface Methodology to the Optimization of Coco Vinegar Production as Antioxidant and Antidiabetes through Bubble Biofermentation Process. AIP Conference Proceedings, 2197, Article ID: 060004. https://doi.org/10.1063/1.5140931
Kaladhar, M., Kambagowni, V., Rao, C.S. and Rao, K.N. (2010) Optimization of Process Parameters in Turning of AISI202 Austenitic Stainless Steel. Journal of Engineering and Applied Sciences, 5, 79-87.