The Effect of Atmospheric Plasma Paint Stripping on the Fatigue Crack Growth Properties of Aluminium Substrates

Abstract

Paint removal is a common maintenance requirement for aircraft as well as naval and land vehicles, since external paint gets damaged and loses much of its corrosion protection effectiveness with time. Paint removal is also conducted when metallic aircraft structures are inspected periodically for fatigue cracks and corrosion. The conventional methods of removing paint employed throughout the Canadian Forces mainly include chemical stripping and abrasive media blasting. Chemical stripping involves the use of hazardous chemicals, which are high in Volatile Organic Compounds (VOC) and Hazardous Air Pollutants (HAP). Abrasive media blasting typically results in a substantial quantity of solid waste consisting of paint and blast residues. Such waste is subject to control under increasingly stringent environmental and safety regulations and its disposal is costly. The new Atmospheric Plasma (AP) paint removal process purports to be a high chemical energy, low thermal energy (cold plasma process), that should not damage temperature sensitive substructures, such as heat treated aerospace aluminium alloys. Fatigue strength is one of the key properties in aircraft structures. In order for AP paint stripping to be accepted as an aerospace industry standard paint removal process, it must be thoroughly tested to demonstrate that it does not adversely affect the fatigue properties of the substrate. This paper investigates effect of the paint removal process on fatigue crack growth of 7075-T6 and 2024-T3 aluminium panels.