A Novel Training System of Lathe Works on Virtual Operating Platform
- 1 Department of Mechanical Engineering, De Lin Institute of Technology, Taipei, Taiwan, China
Abstract
In recent years virtual reality technology has been extensively applied to the areas relating to manufacturing, such as factory layout planning, manufacturing planning, operation training, system testing, and process control, etc. Most of the studies made in the past focused on the simulation and monitoring of the entire manufacturing system, or the simulation of working schedule implementation. There was no complete research result on the most basic processing unit of manufacturing system––the operation training for the lathe works. However, these skills of operating methods are the basic skills and particularly emphasized in the practical operation during instruction. As observed from the past experience, after workers had learned the operating process of lathe works, they could achieve very good results in the written examination of the basic knowledge about the operation of different works. However, when they faced the actual operation in front of machine, they were always at a loss. The reason behind this was that when the workers had to face the possible collision and damage during actual operation of machine, since they did not have performed many times of simulated computer rehearsal designed for them to get familiar with the entire operating process, fear and nervous psychology were naturally derived from them. In view of this, the paper uses EON Studio software to integrate virtual reality technology with the application of 3D solid model to simulate a virtual operation of the various operating steps and virtual machining of lathe works during practical operation of lathe machine. The simulation enables users to learn in the simulated environment without scruple. After the accumulation of learning experience, it can be applied in the actual environment to accomplish the mission of operation.
- M. Tavakoli, R. V. Patel, and M. Moallem, “A haptic interface for computer-integrated endoscopic surgery and training,” Virtual Reality, Vol. 9, No. 2–3, pp. 160–176, 2006.
- E. Chen and B. Marcus, “Force feedback for surgical simulation,” Proceedings of the IEEE, Vol. 86, No. 3, pp. 524–530, 1998.
- C. G. Shoaw, “The simulation system of virtual reality of intravenous injection,” Master Thesis, National Central University, 2001.
- M. Dinsmore, N. Langrana, G. Burdea, and J. Ladeji, “Virtual reality training simulation for palpation of subsurface tumors,” Proceedings of the 1997 Virtual Reality Annual International Symposium, Albuquerque, pp. 54–60, 1–5 March 1997.
- B. Korves and M. Loftus, “The application of immersive virtual reality for layout planning of manufacturing cells,” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 213, No. 1, pp. 87–91, 1999.
- D. P. Sly, “A systematic approach to factory layout and design with factoryplan, factoryopt, and factoryflow,” Proceedings of the 28th conference on Winter simulation, San Diego, pp. 584–587, 8–11 December 1996.
- R. G. Dewar, I. D. Carpenter, J. M. Ritchie, and J. E. Simmons, “Assembly planning in a virtual environment,” Proceedings of Portland International Center for Manage- ment of Engineering and Technology, Portland, 27–31 July 1997.
- J. E. Brough, M. Schwartz, S. K. Gupta, D. K. Anand, R. Kavetsky, and R. Pettersen, “Towards the development of a virtual environment-based training system for mechanical assembly operations,” Virtual Reality, Vol. 11, pp. 189–206, 2007.
- A. C. Boud, D. J. Haniff, C. Baber, and S. J. Steiner, “Virtual reality and augmented reality as a training tool for assembly tasks,” 3rd International Conference on Informa- tion Visualization, London, pp. 32–36, 14–16 July 1999.
- S. Feiner, B. MacIntyre, and D. Seligmann, “Knowledge based augmented reality,” Communications of the ACM, Vol. 36, No. 7, pp. 53–62, 1993.
- M. Billinghurst, S. Weghorts, and T. Furness, “Shared space: An augmented reality approach for computer support collaborative work,” Virtual Reality, Vol. 3, pp. 25–26, 1998.
- N. Ye, P. Banerjee, A. Banerjee, and F. Dech, “A comparative study of assembly planning in traditional and virtual environments,” IEEE Transactions on System, Man and Cybernetics, Part C: Application and Reviews, Vol. 29, No. 4, pp. 546–555, 1999.