An Overview of Techniques for Measuring Residual Stress in Metal Matrix Composites — Oak Academic Publishing
Research ArticleOpen AccessGoogle Scholar indexed
An Overview of Techniques for Measuring Residual Stress in Metal Matrix Composites
State Key Laboratory of Mining Response and Disaster Prevention and Control in Deep Coal Mines, Anhui University of Science and Technology, Huainan, China
,
School of Materials Science and Engineering, Anhui University of Science and Technology, Huainan, China
,
School of Materials Science and Engineering, Anhui University of Science and Technology, Huainan, China
1 State Key Laboratory of Mining Response and Disaster Prevention and Control in Deep Coal Mines, Anhui University of Science and Technology, Huainan, China
2 School of Materials Science and Engineering, Anhui University of Science and Technology, Huainan, China
3 School of Materials Science and Engineering, Anhui University of Science and Technology, Huainan, China
Measurement of residual stress is signi fi cant to ensure safety, reliability and the life of composites, and currently has been a hot issue in scienti fi c research. The fabrication processes such as machining, and heat treatment inherit either kind of residual stress which had either positive consequences or negative ones, for example, the fatigue limit of a component enhances by compressive stress, whereas corrosion resistance gets reduced by tensile stress. This study is aimed at a brief overview of the recent advancement in this field to help researchers in the in-depth study of measuring residual stress. It helps them in selecting the most appropriate techniques among destructive methods i.e. , mainly Contour, ring core, deep hole-drilling method, and non-destructive techniques i.e. , diffraction, ultrasonic method, depending on their requirements and applications. For each available technique, working methodology, physical limitations, and applications are discussed. At the end of this paper, future trends regarding an assessment of residual stress have been forecasted.
Carpenter, K. and Tabei, A. (2020) On Residual Stress Development, Prevention, and Compensation in Metal Additive Manufacturing. Materials, 13, Article No. 255. https://doi.org/10.3390/ma13020255
Jiang, G.U.O., Haiyang, F.U., Bo, P.A.N. and Renke, K.A.N.G. (2021) Recent Progress of Residual Stress Measurement Methods: A Review. Chinese Journal of Aeronautics, 34, 54-78. https://doi.org/10.1016/j.cja.2019.10.010
Ghaedamini, R., Ghassemi, A. and Atrian, A. (2018) A Comparative Experimental Study for Determination of Residual Stress in Laminated Composites Using Ring Core, Incremental Hole Drilling, and Slitting Methods. Materials Research Express, 6, Article ID: 025205. https://doi.org/10.1088/2053-1591/aaee46
Ekici, R., Kosedag, E. and Demir, M. (2022) Repeated Low-Velocity Impact Responses of SiC Particle Reinforced Al Metal-Matrix Composites. Ceramics International, 48, 5338-5351. https://doi.org/10.1016/j.ceramint.2021.11.077
Yuan, Q.L., Qi, Y., Si, S., et al. (2011) Investigation on Residual Stress Distribution of H-Shaped Steel Section with Heavy Thick Steel Used in High-Rise Structures. Advanced Materials Research, 374-377, 1733-1737.
Strantza, M., Vrancken, B., Prime, M.B., Truman, C.E., Rombouts, M., Brown, D.W., Guillaume, P. and Van Hemelrijck, D. (2019) Directional and Oscillating Residual Stress on the Mesoscale in Additively Manufactured Ti-6Al-4V. Acta Materialia, 168, 299-308. https://doi.org/10.1016/j.actamat.2019.01.050
Hönnige, J.R., Colegrove, P.A., Ahmad, B., Fitzpatrick, M.E., Ganguly, S., Lee, T.L. and Williams, S.W. (2018) Residual Stress and Texture Control in Ti-6Al-4V Wire+ Arc Additively Manufactured Intersections by Stress Relief and Rolling. Materials & Design, 150, 193-205. https://doi.org/10.1016/j.matdes.2018.03.065
Halabuk, D. and Navrat, T. (2018) The Effect of Third Principal Stress in the Measurement of Residual Stresses by Hole-Drilling Method. MATEC Web of Conferences, 237, Article No. 01012. https://doi.org/10.1051/matecconf/201823701012
Rossini, N.S., et al. (2012) Methods of Measuring Residual Stresses in Components. Materials and Design, 35, 1-50. https://doi.org/10.1016/j.matdes.2011.08.022
Ghaedamini, R., Ghassemi, A. and Atrian, A. (2018) A Comparative Experimental Study for Determination of Residual Stress in Laminated Composites Using Ring Core, Incremental Hole Drilling, and Slitting Methods. Materials Research Express, 6, Article ID: 025205. https://doi.org/10.1088/2053-1591/aaee46
Everaerts, J., Salvati, E., Uzun, F., Brandt, L.R., Zhang, H. and Korsunsky, A.M. (2018) Separating Macro-(Type I) and Micro-(Type II + III) Residual Stresses by Ring-Core FIB-DIC Milling and Eigenstrain Modelling of a Plastically Bent Titanium Alloy Bar. Acta Materialia, 156, 43-51. https://doi.org/10.1016/j.actamat.2018.06.035
Garza, C., Das, R., Shterenlikht, A. and Pavier, M. (2018) Measurement of Assembly Stress in Composite Structures Using the Deep-Hole Drilling Technique. Composite Structures, 202, 119-126. https://doi.org/10.1016/j.compstruct.2017.12.031
Taraphdar, P.K., Thakare, J.G., Pandey, C. and Mahapatra, M.M. (2020) Novel Residual Stress Measurement Technique to Evaluate through Thickness Residual Stress Fields. Materials Letters, 277, Article ID: 128347. https://doi.org/10.1016/j.matlet.2020.128347
Li, C., Si, X., Chen, L., Qi, J., Liu, Z., Huang, Y., Dong, Z., Feng, J. and Cao, J. (2019) Non-Destructive Measurement of Residual Stress Distribution as a Function of Depth in Sapphire/Ti6Al4V Brazing Joint via Raman Spectra. Ceramics International, 45, 3284-3289. https://doi.org/10.1016/j.ceramint.2018.10.237
Kollins, K., Przybyla, C. and Amer, M.S. (2018) Residual Stress Measurements in Melt Infiltrated SiC/SiC Ceramic Matrix Composites Using Raman Spectroscopy. Journal of the European Ceramic Society, 38, 2784-2791. https://doi.org/10.1016/j.jeurceramsoc.2018.02.013
Schajer, S. and Whitehead, P.S. (2018) Hole Drilling Method for Measuring Residual Stresses. Springer Science and Business Media, Berlin. https://doi.org/10.1007/978-3-031-79713-2
Krakowska, A. (2021) Application of Laboratory Diffraction Methods in Characterization of Elements Made by Additive SLM Methods—State of the Art. Fatigue of Aircraft Structures, 2021, 72-80. https://doi.org/10.2478/fas-2021-0007
He, K., Chen, N., Wang, C., Wei, L. and Chen, J. (2018) Method for Determining Crystal Grain Size by X-Ray Diffraction. Crystal Research and Technology, 53, Article ID: 1700157. https://doi.org/10.1002/crat.201700157
Quey, R. and Renversade, L. (2018) Optimal Polyhedral Description of 3D Polycrystals: Method and Application to Statistical and Synchrotron X-Ray Diffraction Data. Computer Methods in Applied Mechanics and Engineering, 330, 308-333. https://doi.org/10.1016/j.cma.2017.10.029
Olabi, A.G., Lorza, R.L. and Benyounis. K.Y. (2014) Quality Control in Welding Process. Elsevier BV, Amsterdam. https://doi.org/10.1016/B978-0-08-096532-1.00607-5
Wu, M., Zhang, K., Huang, H., Wang, M.J., Li, H., Zhang, S.M. and Wen, M. (2017) Interfacial Reactions in SiCf/C/Ti17 composites Dominated by Texture of Carbon Coatings. Carbon, 124, 238-249. https://doi.org/10.1016/j.carbon.2017.08.065
Giannini, C., Holy, V., De Caro, L., Mino, L., Lamberti, C. (2020) Watching Nanomaterials with X-Ray Eyes: Probing Different Length Scales by Combining Scattering with Spectroscopy. Progress in Materials Science, 112, Article ID: 100667. https://doi.org/10.1016/j.pmatsci.2020.100667
Kudryavtsev, Y. (2011) Ultrasonic Technique and Equipment for Residual Stresses Measurement. In: Proulx, T., Ed., Engineering Applications of Residual Stress, Volume 8, Springer, Berlin, 55-66. https://doi.org/10.1007/978-1-4614-0225-1_8
Moharrami, R. and Sanayei, M. (2020) Developing a Method in Measuring Residual Stress on Steel Alloys by Instrumented Indentation Technique. Measurement, 158, Article ID: 107718. https://doi.org/10.1016/j.measurement.2020.107718
Gilles, P., Courtin, S., Vincent, R., Yescas, M. and Gommez, F. (2013) Methodology for Numerical Welding Simulation Validation: The Dissimilar Metal Weld Case. Proceedings of the ASME 2013 Pressure Vessels & Piping Division Conference, Paris, 14-18 July 2013, 1-12. https://doi.org/10.1115/PVP2013-97475
Guo, J., Fu, H.Y., Pan, B. and Kang, R.K. (2019) Recent Progress of Residual Stress Measurement Methods: A Review. Chinese Journal of Aeronautics, 34, 54-78.
Zhan, Y., Liu, C., Zhang, J., Mo, G. and Liu, C. (2019) Measurement of Residual Stress in Laser Additive Manufacturing TC4 Titanium Alloy with the Laser Ultrasonic Technique. Materials Science and Engineering: A, 762, Article ID: 138093. https://doi.org/10.1016/j.msea.2019.138093
Lu, X., Lin, X., Chiumenti, M., Cervera, M., Li, J., Ma, L., Wei, L., Hu, Y. and Huang, W. (2018) Finite Element Analysis and Experimental Validation of the Thermomechanical Behavior in Laser Solid Forming of Ti-6Al-4V. Additive Manufacturing, 21, 30-40. https://doi.org/10.1016/j.addma.2018.02.003
Pagliaro, P. (2010) Measuring Inaccessible Residual Stresses Using Multiple Methods and Superposition. Experimental Mechanics, 51, 1123-1134. https://doi.org/10.1007/s11340-010-9424-5
Derakhshan, E.D., Yazdian, N., Craft, B., Smith, S. and Kovacevic, R. (2018) Numerical Simulation and Experimental Validation of Residual Stress and Welding Distortion Induced by Laser-Based Welding Processes of Thin Structural Steel Plates in Butt Joint Configuration. Optics & Laser Technology, 104, 170-182. https://doi.org/10.1016/j.optlastec.2018.02.026
Nikhil, G., Anand, K.S. and Papa, R.M. (2020) Evaluation Methods for Residual Stress Measurement in Large Components. Materials Today: Proceedings, 44, 4239-4244.
Perić, M., Garašić, I., Gubeljak, N., Tonković, Z., Nižetić, S. and Osman, K. (2022) Numerical Simulation and Experimental Measurement of Residual Stresses in a Thick-Walled Buried-Arc Welded Pipe Structure. Metals, 12, Article No. 1102. https://doi.org/10.3390/met12071102
Zhang, L., Feng, X., Li, Z.G. and Liu, C.Y. (2013) FEM Simulation and Experimental Study on the Quenching Residual Stress of Aluminum Alloy 2024. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 227, 954-964. https://doi.org/10.1177/0954405412465232
Qin, R.X., Wang, Q.P., Wang, Q.P., Chen, F.L. and Zhu, Z.Q. (2018) Research and Numerical Simulation of Thermal Conductivity of SiCp/6061Al Composite Fabricated by Pressureless Infiltration. Materials Research Express, 6, Article ID: 016525. https://doi.org/10.1088/2053-1591/aae568
Etin-Osa, C.E. and Ebhota, L.M. (2021) Magnetic Technique Estimation of Weld Residual Stress Failure Due to Tensile Loading. Engineering, 13, 257-266. https://doi.org/10.4236/eng.2021.136019