Modification of Nano-<i>α</i>-Al<sub>2</sub>O<sub>3</sub> and Its Influence on the Surface Properties of Waterborne Polyurethane Resin Composite Passivation Films — Oak Academic Publishing
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Modification of Nano-<i>α</i>-Al<sub>2</sub>O<sub>3</sub> and Its Influence on the Surface Properties of Waterborne Polyurethane Resin Composite Passivation Films
Institute of Molecular Engineering and Applied Chemistry, Anhui University of Technology, Ma’anshan, China
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Institute of Molecular Engineering and Applied Chemistry, Anhui University of Technology, Ma’anshan, China
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Institute of Molecular Engineering and Applied Chemistry, Anhui University of Technology, Ma’anshan, China
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Department of Civil Engineering, Tongling University, Tongling, China
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Institute of Molecular Engineering and Applied Chemistry, Anhui University of Technology, Ma’anshan, China
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Department of Civil Engineering, Manitoba University, Winnipeg, MB, Canada
1 Institute of Molecular Engineering and Applied Chemistry, Anhui University of Technology, Ma’anshan, China
2 Institute of Molecular Engineering and Applied Chemistry, Anhui University of Technology, Ma’anshan, China
3 Institute of Molecular Engineering and Applied Chemistry, Anhui University of Technology, Ma’anshan, China
4 Department of Civil Engineering, Tongling University, Tongling, China
5 Institute of Molecular Engineering and Applied Chemistry, Anhui University of Technology, Ma’anshan, China
6 Department of Civil Engineering, Manitoba University, Winnipeg, MB, Canada
Silane coupling agent KH560 was used to modify the surface of nano-<i>α</i>-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-<i>α</i>-Al<sub>2</sub>O<sub>3</sub> was determined by nano-particle size analyzer, and the effects of nano-<i>α</i>-Al<sub>2</sub>O<sub>3</sub> content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-<i>α</i>-Al<sub>2</sub>O<sub>3</sub> were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-<i>α</i>-Al<sub>2</sub>O<sub>3</sub> dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-<i>α</i>-Al<sub>2</sub>O<sub>3</sub> increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-<i>α</i>-Al<sub>2</sub>O<sub>3</sub>.
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Waterborne Polyurethane Resin
Particle Size
Surface Hardness
Corrosion Resistance
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